Every shift closed.
Every loss explained.
Perccy is the AI-native operations platform for manufacturing. It reconciles planned versus actual output, captures what operators saw on the floor, and turns each shift into a signed, trusted record your team can act on.
Factories know what they lost. Rarely why.
Targets sit in the ERP. Counts sit in the MES. The real reasons sit in operators' heads and on whiteboards that get wiped at shift change. So losses stay unexplained, and the same ones come back.
The gap between plan and actual never closes
Shift reports show the total shortfall but not what caused it. The rest gets written off as "other".
Floor knowledge disappears at handover
What the night crew learned about a jam or a bad batch rarely reaches the morning crew, maintenance or quality.
Actions are raised, then forgotten
Nobody checks whether a fix actually reduced the loss, so the same problems keep repeating.
From the last carton to a signed shift record
Perccy works alongside your crews through the whole shift. Agents do the matching, chasing and paperwork. People confirm what happened and approve what happens next.
Capture
Operators log stops, changeovers and observations by voice or tablet, in their own words.
Reconcile
The agent lines up target and actual, maps every event to a loss category and asks targeted questions about what's still unexplained.
Close
Supervisors review the loss bridge and sign a versioned shift record. Any later change is an approved amendment.
Act
Reports, handover notes and draft work orders go to the right people, ready to approve.
Improve
Recurring losses are ranked, investigated and checked against a baseline, so you know which fixes actually worked.
One system for shift performance, from the line to the boardroom
Start with shift closure on a single line. Grow into live monitoring, investigation and multi-site performance on the same record.
Operator capture
Voice and text notes on shared tablets, with offline drafts that sync safely when the network returns.
Loss engine
Deterministic, versioned calculations. Every number can be reproduced from its inputs.
Reconciliation agent
Matches events to losses, flags contradictions and asks operators only what it can't work out itself.
Reports & handover
Shift reports and handover notes generated at sign-off, delivered in the app and by email.
Action routing
Draft work orders, quality checks and follow-ups, sent to maintenance and quality systems once approved.
Performance investigation
Ask questions in plain language, rank recurring losses and get a morning briefing on the plant.
Your loss taxonomy
Loss categories and plant terminology are versioned configuration, not code. Use your own names for things.
Multi-site portfolio
Compare lines and plants fairly, using normalized metrics and each site's own KPI definitions.
AI proposes. People approve. Numbers are never guessed.
Language models help Perccy ask better questions and write clearer reports. They never make up quantities or do the loss maths. That's handled by a deterministic engine you can audit line by line.
Evidence behind every number
Every loss links back to its source: a counter, an ERP target or an operator's note.
Signed, versioned records
Closed shifts can't be changed silently. Amendments keep the original, the reason and the approver.
Your data stays isolated
Tenant isolation, role-based access and a full audit trail are in place from the first pilot.
No blame scoring
Perccy explains losses by process, asset and condition. It doesn't rank people.
- A
- Actual good output
- E
- Expected output, after approved plan adjustments
- L
- Accepted loss contributions, with no double counting
- B
- Evidenced favourable contributions
- U
- Unexplained residual. Perccy's job is to drive it to zero.
Start with a spreadsheet. Connect systems when you're ready.
Pilots can start from CSV and Excel exports. As you scale, Perccy pulls targets and counts automatically and sends approved work back to the systems your teams already use.
One shared picture, from the operator to the COO
Say what happened once
Quick voice or tablet notes. Fewer forms, fewer repeat questions.
Close the shift with confidence
A reconciled loss bridge ready to review and sign, with assignments and handover in one place.
See what's really costing output
Ranked recurring losses, open actions and proof of which fixes worked.
Compare sites fairly
Normalized performance across lines and plants, based on records you can trust.
Close your next shift with Perccy.
We're partnering with a small number of manufacturers for our first pilots. Tell us about your lines and we'll show you what a reconciled shift looks like with your own data.
- A 30-minute walkthrough tailored to your plant
- A pilot on one line, starting from your existing exports
- No integration work needed to begin